Forklift Battery Safe Installation and Charging
Forklift batteries are pretty large and are extremely expensive pieces of machines. They weigh thousands of pounds. The job of charging and installation of these batteries is something that would need to be planned out in advanced in order to make certain that these methods could be done correctly and safely. Maintaining proper handling and a sound charging method can majorly increase the battery's usual life span.
Standard Charging
It is suggested that the battery is not connected to the charger until it is at or less than 20 percent capacity. By charging the battery when it is higher than 20%, the battery's lifespan could really be shortened. On about every 5th charge cycle, the charger must be set on the equalize or weekend setting, depending on which kind of charger you are utilizing.
The charging cycle should never be interrupted. Once the charge cycle is complete, you must avoid utilizing the battery for a few hours. By practicing these procedures, you can help make certain that you get the maximum battery performance available.
Charger Maintenance
Be sure to have the charger turned off when in the process of hooking up the battery to the charger. Connect the charger to the battery and not the forklift. This is a common mistake that can inadvertently cause damage to both the forklift and the charger. It is also very important that the battery amperage must match that of the charger.
Do not ever allow the battery to completely discharge or to deep discharge. This will shorten the battery life significantly and can even prevent the charger from being able to activate. If the battery charger reads that there is no activity in the battery, it would not start the charge cycle. If this situation happens, a technician will have to be called in order to re-set the charger prior to charge being able to start.